EPS concrete panel machine

Product Introduction:

QT10 Automatic Block Making Machine

QT10 (10 stands for the production quantity is 10 blocks “400x200x200mm” per mould) has the production output of 14400-19200 blocks (400x200x200mm) or 200-272 cubic meters for one day (8 working hours). As the moulds are changeable, it’s able to produce different types of blocks/bricks.

Main Features:

1) Uses Germany Siemens PLC control system and Siemens Touch Screen. A. Visualization screen with easy operation;

B. Is able to set up, update and amend the production perimeters, to maximize the production output;

C. Dynamic display of the system’s status, automatic trouble shooting and warning notice;

D. Has automatic-locking function, avoiding mechanical accidents caused by operational mistakes;

E. Is able to troubleshoot the machinery via teleservice.

2) Uses high-dynamic proportional and directional valves, which automatically adjust the oil flow and pressure as per specific working requirements, to buffer the hydraulic cylinder when working; uses integrated high-pressure and soft oil pipes, with easy installation;

3) Uses multi-shaft rotating and compulsory feeding, which greatly improves the density and intensity of the blocks, and reduces the feeding time as well;

4) Integrated structure of vibrating and moulding platforms, which reduces the weight of the machine, and improves the vibrating efficiency;

5) Uses one single motor to drive the vibrator via transmission shaft, avoiding the inconsistency of double motors, so as to save the power;

6) Uses double-line aero vibration-proof system, which reduces the vibrating force on the mechanical parts, improves the using lifetime of the machine, and reduces the noise;

7) Maintenance-free hinge bearings on the hydraulic cylinders and driving rods, screwable straps on lever arms for easy exchange of blots, extension of guide bearings for absolutely parallel and tilt lift movement of mould and tamper head;

8) Heavy-duty machine frame, which uses high-intensity steel and advanced heat treatment, is wear resistant.

BIG FIVE ADVANTAGES OF QT10 Automatic Block Making Machine Our machines, with harmonic cooperation between electrical and hydraulic machines functions, guarantee a reliable and high output production of concrete products.

1. Use Germany Siemens PLC control system and Siemens Touch Screen, use Schneider and Omron relays and contactors: A. Siemens PLC, with great adaptability, guarantees the stability and reliability of the machine;

B. Visualization touch screen, with easy operation;

C. High-quality electrical components from Schneider and Omron;

2. Use Frequency Conversional Control Technology, which controls the block making:

A. Frequency Conversion Control: guarantees the precise and parallel movement between tamper head and mould, protects the products from transfiguration; increases the production rate by improving the vibrating efficiency;

B. Frequency controlled vibration: controls the instantaneous start and stop of the motors, to protect the motor from over-heating caused by constant working;

C. Power saving: 30%;

3. Use doubles high-dynamic Proportional/Directional Valves to automatically adjust the oil flow and pressure

A. Buffer the hydraulic cylinder, to protect the cylinder from damage caused by inertia;

B. Guarantee production stability;

4. 360° Multi-Shaft Rotating and Compulsory Feeding: A. Speedy and rotating feeding, with uniform mixing, to make sure that the density and intensity of the products are guaranteed;

B. This uniform feeding is applicable for different kinds of raw materials and moulds;

5. Use heat treatment on moulds and main parts of the machines: A. Heavy duty machine structure and wear resistant moulds;

B. The hardness reaches up to HRC 52;

C. Greatly improves the using lifetime of the machine by 50%.

1. Simple Production Line for Block Making: Batching, Automatic Mixing, Automatic Moulding/Block Producing, Piler Stacking, Forklift Transferring. (need 8 workers)

Workers required (Need 8 workers) 1: one for loader, putting the aggregate into the batcher 2: One for adding cement manually in the Hoister bucket 3Two for adding pallet into the pallet box 4: one works as machine operator and maintenance for the machine 5: Two for moving the fresh blocks from Piler to natural curing 6: Two workers for moving finished blocks to the truck for buyers and water the blocks when curing

QT6 Automatic Block Making Machine

Hollow Block: 400x200x200 mm, about 18 kg

Stress & Strength: 10-15 MPA (to increase the strength of the blocks, it will need to change the mix design)

Production per Shift (8 working hours): 8,000 Blocks

Proportional Ratio: 10% Cement, 30% Sand, 60% Crushed Stone

Water Consumption: 6% of the total weight of the block